Custom Metal Fabrication Techniques for Value Addition
Standard fabrication projects are widely prevalent, however in many instances, metal fabrication projects are customized to increase the value of a solution. Every custom metal fabrication project inevitably begins with research, in order to assess the appropriate materials and methods to cost-effectively produce each unique fabrication design. From design to delivery, the custom metal fabrication process is designed to produce more durable, quality results that deliver long-term value, an example being fabrication of parts of battery electric vehicles. So, how is the customization achieved and what techniques are used to produce higher-quality fabrications with long-term value? This blog will look to delve deeper in this subject.
Establishing Design Intent
The design of a metal fabrication project is critical for reaching the desired outcome, which is added value. A full-service fabricator can take a standard plan or an engineering drawing to flush out a detailed design that will accomplish the desired results for even the most complex project. This may require refining and testing the design per industry-specific requirements or regulations and identifying all the required components to serve as the building blocks for the final project.
Metal Cutting and Forming
Prior to the start of the cutting process, the metal fabricator must assess what type of method is appropriate for the metal type and thickness. Laser cutting is an effective choice for delicate metal fabrications or for heavy steel plates that demand tight tolerances. On the other hand, lasers are not ideal for metal composites or materials that have impurities. Forming the metal may require different sheet metal fabrication techniques like bending, plate and angle rolling or punching. It is crucial to select the right machinery to deliver the desired result. Metal forming success is based on selecting the correct machinery to perform the task. A full-service metal fabricator will likely have the necessary equipment in house, which can save both time and resources.
Custom Welding and Assembling
Custom welding and assembly techniques can guarantee that each project meets specific industry standards. A custom fabricator featuring certified welders and a strong quality control program is more likely to meet the industry requirements that add value. If you’re considering a partnership with heavy steel fabrication companies, be sure to ask for documentation of welder certifications. Beyond that, all assemblies and subassemblies should be tested together to ensure the final fabrication project functions as intended. Ideally, the entire assembly process should be documented as part of a fabricators structured quality control practices.
Expert Finishing
Finishing is the final step in preparing metal products for use, a crucial component for any metal fabrication project. Finishing helps to make products more resistant to corrosion, while providing higher electrical, chemical or tarnish resistance. Beyond that, finishing adds additional durability and makes metal surfaces look their best. For most projects, a product’s finish is determined by its intended use. Metal finishing encompasses more than one process, so it can be executed in multiple ways. Finishing would be dependent on alignment of process to product usage, cost-effectiveness and suitability of project materials.
Finishing Touches
To ensure that customized fabrication does not adversely impact project timelines, fabrication components should be shipped in their most complete form possible, while larger projects should be shipped with large subassemblies that can be assembled quickly upon arrival. Products developed using customized fabrication are expected to increase in demand as part of more complex client requirements, for instance mining plant and equipment needs to be customized regularly. This would give opportunities for fabricators to put their creativity to good use – however providing value remains paramount and, since the customer is king, value should be at the forefront of all services in this regard!